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Application · decorative profiles

PU foaming equipment for imitation wood

Review formulation viscosity, filler, mould detail, heating and release together.

Start with the product shape and the finish the mould needs to reproduce. If a sample shows incomplete filling, flash or torn details, note where it occurs and inspect the mould condition. Share the filler ratio, viscosity and shot weight before discussing the metering system.

Equipment to review

EquipmentAvailable configurationWhat to confirm
Standard low-pressure machineMechanical mixing with a needle-valve headViscosity, filler content and shot weight
Small low-pressure machine50–80 g/s, two 20 L tanksSample and small-part requirements
High-pressure foaming machineImpact mixing with adjustable injection pressureWhether the material system calls for impact mixing
Mould temperature controller or release sprayerAuxiliary equipment optionsMould geometry, temperature range and handling sequence

What to include in a decorative PU inquiry

  • Surface requirements — Share a product drawing or sample photo and identify the features that need to match.
  • Formulation — Include the filler percentage, viscosity and target foam density.
  • Mould handling — Share mould dimensions, heating and release requirements, and time to demould.

From sample to process review

  1. Define the sample criteria

    Agree which dimensions, filling and surface details should be checked.

  2. Review the configuration

    Discuss metering, heating, release and mould handling with the manufacturing partner.

  3. Agree acceptance and delivery

    Confirm the scope of trials, acceptance checks and commissioning in the quotation.

Discuss your moulded product

Send sample photos, mould details, filler content and production targets.

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